I got a few things accomplished this weekend, despite a bit of a lazy start on both days.
This is how I finished yesterday. Endless sanding. Took a trip to harbor freight to get a polisher and built the CM Fairmaster 9000. It eats. I've still got a bit of the epoxy fairing to grind off. Have to be careful, as the foam grinds infinitely easier than the fairing mix.

Today I was able to get the transom bonded in place and clean up a bunch of loose seams around the stern and port sides.
First I traced the outline on the transom "mold". I then removed it and used a piece of core to bring in the lines to allow the piece to fit inside the strips used on the sides. I then drilled a hole at each intersection that exactly fit the sharpie I was using to mark the core. I was able to lay this on the core to mark the dots at the corners. Then it was simply connect the dots. I just used a fresh knife blade to cut the shape out. If I did the whole thing over again, I would have the strips for the sides cut on a table saw. I'm paying for the convenience of the knife now in filling the gaps from cutting not at a consistent angle. I used screws to attach the transom foam and glued it in. I should have used screws on the entire project; I definitely "screwed" up using the nails.
Picture time!
Empty boat butt. I cut the glue tacks on the core pieces that were not fair at the transom at this point.

The traced out transom.

The transom core in place before and after it was attached and bonded.



I finished out the day by fixing the loose seams on the port side and bonding everything well at the transom.


This is how I finished yesterday. Endless sanding. Took a trip to harbor freight to get a polisher and built the CM Fairmaster 9000. It eats. I've still got a bit of the epoxy fairing to grind off. Have to be careful, as the foam grinds infinitely easier than the fairing mix.

Today I was able to get the transom bonded in place and clean up a bunch of loose seams around the stern and port sides.
First I traced the outline on the transom "mold". I then removed it and used a piece of core to bring in the lines to allow the piece to fit inside the strips used on the sides. I then drilled a hole at each intersection that exactly fit the sharpie I was using to mark the core. I was able to lay this on the core to mark the dots at the corners. Then it was simply connect the dots. I just used a fresh knife blade to cut the shape out. If I did the whole thing over again, I would have the strips for the sides cut on a table saw. I'm paying for the convenience of the knife now in filling the gaps from cutting not at a consistent angle. I used screws to attach the transom foam and glued it in. I should have used screws on the entire project; I definitely "screwed" up using the nails.
Picture time!
Empty boat butt. I cut the glue tacks on the core pieces that were not fair at the transom at this point.

The traced out transom.

The transom core in place before and after it was attached and bonded.



I finished out the day by fixing the loose seams on the port side and bonding everything well at the transom.

